All manuals should have a table of contents. Some manuals may also include an index. A good manual will also have a general information section near the beginning that describes service rules, safety precautions, and any symbols and abbreviations used in the manual.
In this section the manual will also describe specifications for the SxS; torque values; lubrication and seal points; cable and harness routing; and the emission control systems.
The manual may contain a schedule for routine maintenance in the general information section or this information might be contained in its own section. After the general information section, the manual will be divided into sections or chapters for different areas or systems within the SxS. For example, the first section might cover general information on the frame and body.
Other sections will cover the engine, including the drive train and electrical system; the chassis, including the driving mechanism, suspension, and steering; and the frame and electrical system associated with it, such as the battery.
The manual may also contain a section with wiring diagrams. If the manual covers more than one variation of the model of SxS, the wiring diagrams for each variation should be included. The starter choke before the next attempt. Page 63 4. Using a charged 12 V battery, connect WARNING the positive lead of the jumper cable to Do not connect the negative lead of the the positive terminal of the battery in the jumper cable to the negative terminal of vehicle and the other end of the positive the battery in the vehicle.
Apply the brakes, then shift by moving To get maximum engine life, always warm up the drive select lever along the shift the engine before starting off. Never acceler- guide. To see whether or NOTE: not the engine is warm, check if it responds to Make sure that the drive select lever is com Page 65 1.
If the light does not come on, ask a Yamaha dealer to inspect the reverse indicator light electrical cir- cuit. Due to the synchronizing mechanism in the engine, the light may not come on un- til the vehicle starts moving. Press the accelerator pedal gradually Engine break-in and continue to watch to the rear while There is never a more important period in the backing. Page 67 If any abnormality is noticed during this period, consult a Yamaha dealer. After break-in: The vehicle can now be operated normally.
Page 69 1. Bring the vehicle to a stop by applying the brakes. Stop the engine. With the brakes applied, set the parking brake. NOTE: Like many other vehicles, the parking brake acts on the rear wheels. For the parking brake to have the effect of braking all four wheels, shift to 4WD before stopping the engine.
Page Accessories And Loading Examples include but are not limited Choose only accessories designed for your to an object that limits your ability to turn vehicle.
Your Yamaha dealer has a variety the steering wheel or one that limits your of genuine Yamaha accessories. Other ac- view. Page 71 EVU Loading Choose a trailer hitch drawbar designed for Cargo or a trailer can change the stability and use with a 5 cm 2 in receiver.
See page handling of a vehicle. You must use common sense and good judg- Do not exceed the maximum tongue ment when carrying cargo or towing a trailer. Overloading this vehicle or carrying or Drive more slowly than you would without a towing cargo improperly.
This off-highway utility vehicle will handle and Wearing the seat belt improperly. You should Operating this vehicle without wearing also wear: an approved motorcycle helmet, eye eye protection protection, and protective clothing. Set the parking brake, shift to neu- mance characteristics of the vehicle in a large, tral, and follow the instructions on page to flat area that is free of obstacles and other ve- start the engine. This is particularly impor- without coming to a complete stop and tant when driving in rough terrain.
In most cases, gradually application of the brakes is more effective than abrupt brak- ing, particularly on loose surfaces like gravel. Always allow for greater braking distance on rough, loose, or slippery surfaces. To climb a hill, you need Operating on excessively steep hills.
When possible, choose a path that lets stop. Go as slowly as possible. Page 84 CAUTION: After riding your vehicle in water, be sure to drain the trapped water by removing the check hose at the bottom of the air filter case, the V-belt cooling duct check hose, the drive select lever box check hose and the V-belt case drain plug.
Look for obstacles that could cause damage to the vehicle or could lead to a rollover or accident. Avoid jumping the vehi- cle as injury, loss of control, and damage to the vehicle could occur. Set the parking brake Could cause loss of control or a colli- and get out to inspect the area thoroughly. Periodic inspection, adjustment and lubrica- tion will keep your vehicle in the safest and EVU most efficient condition possible. Page 89 If you do not have a torque wrench available 1. Tire pressure gauge during a service operation requiring one, take your vehicle to a Yamaha dealer to check the torque settings and adjust them as necessary.
Page 90 Never modify this vehicle through im- proper installation or use of accesso- ries. All parts and accessories added to this vehicle should be genuine Yamaha or equivalent components designed for use on this vehicle and should be in- stalled and used according to instruc- tions. G For vehicles equipped with an odometer or an hour meter, follow the km mi or hours maintenance intervals.
Hood 1. Secure projections 1 on the underside of the Do not drive the vehicle with the hood hood into slots 2 on the back of the instru- open, unlatched, or removed. Place the console in its original position. Remove the seats. See page for 2. Install the parking brake lever boot. Install the drive select lever boot correct- dures. In addition, the oil must be changed and the oil filter cartridge replaced at the intervals specified in the periodic mainte- nance and lubrication chart. Page 97 4.
Remove the engine oil drain bolt to drain the oil from the crankcase. Oil filter cartridge 2. Engine oil drain bolt Page 98 6.
Apply a light coat of engine oil to the O-ring of the new oil filter cartridge. Torque wrench 8. Install the engine oil drain bolt, and then tighten it to the specified torque. Page 99 Start the engine and warm it up for seve- Recommended engine oil: ral minutes. While warming up, check for See page If oil leakage is found, turn Oil quantity: the engine off immediately and check for Without oil filter cartridge replacement: the cause. If the oil is below the brim of the filler hole, Checking the final gear oil level add sufficient oil of the recommended 1.
Place the vehicle on a level surface. Page Changing the final gear oil 5. Add the recommended final gear oil up to 1. Place a container under the final gear Recommended oil: case to collect the used oil. Remove the differential gear oil filler bolt and check the oil level. It should be up to 3. Install the differential gear oil filler bolt, 1. Differential gear oil drain bolt and then tighten it to the specified torque.
Checking the coolant level 1. Open the hood. See pages — for hood opening and closing procedures. Check the coolant level in the coolant reservoir when the engine is cold as the coolant level varies with engine tempera- 1. Page Mix anti freeze with distilled water only. However, if distilled water is not available, soft water may be used for refilling. Changing the coolant The coolant must be changed by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.
NOTE: Adding water instead of coolant lowers the antifreeze content of the coolant. If any damage is found, have them replaced by a Yamaha dealer. Lift the cargo bed up. See pages — for cargo bed lifting and lowering procedures. Remove the spark plug cap. Spark plug wrench 1. Spark plug cap 3. Use the spark plug wrench in the tool kit to remove the spark plug as shown. Page Do not attempt to diagnose such problems yourself.
Instead, take the vehicle to a Yamaha dealer. You should periodically remove and inspect the spark plug because heat and deposits will cause the spark plug to slowly break down and erode. Install the spark plug and tighten it to the Cleaning the air filter elements Cleaning the intake duct air filter element specified torque.
Remove the air intake duct grill by remov- Tightening torque: ing the quick fastener screws. Spark plug: Page 1. Air filter element 2. Air intake duct grill 1.
Air filter element 3. Remove any large particles from the air 5. Install the air filter element into the air in- filter element by hand. Tap the air filter element to remove most 6. Page Cleaning the engine air filter element 3. Remove the air filter case cover by un- hooking the holders.
NOTE: There is a check hose at the bottom of the air filter case. If dust or water collects in this hose, empty the hose and clean the air filter element and air filter case. Page 6. Larry M Musgrave 44, views. Includes the original owners manual also. Skip to main content. Number of pages in manual: A downloadable repair manual, also termed factory service manual, is a book of repair instructions that describes the maintenance, service and repair procedures for the complete vehicle.
Try Prime All. Instant download of the factory repair manual for the Yamaha Rhino side by side. Instant download of the factory repair manual for the Yamaha Rhino For an off-road vehicle, your Yamaha Rhino is definitely a cut above the rest. A beefy chassis, a formidable engine and a responsive suspension combine with other bonuses to make … This service manual contains all the necessary instructions needed for any repair your Yamaha Rhino may require.
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